EPS Ireland Ltd.
Mallow Bus. & Tech. Park
Mallow
Co. Cork
Tel: 022 31200
Fax: 022 31250

 

Sewerage Treatment Systems for Single & Multiple Dwellings

1. Health & Safety

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General

In accordance with the “Safety, Health & Welfare at Work Act, 1989”, E.P.S. Pumping & Treatment
Systems wish to draw your attention to the following:

All sections of this manual should be read before working on the equipment.
Installation should be carried out by suitably trained and competent personnel.
Normal safety precautions should be taken at all times as well as the appropriate procedures to avoid the occurrence of accidents.

Health
The potential for contact with raw sewage is present when installing or maintaining wastewater treatment plants. Therefore, it is important that the correct protective clothing is worn when either installing or maintaining a wastewater treatment system.
Vaccinations are advisable for site personnel for the following:
Hepatitis A
Hepatitis B
Polio
Tetanus
Typhoid/Cholera

Safety

Sewage gases are potentially explosive and toxic, so it is important to take precaution in this regard.
Do not enter any of the below ground compartments of the BisonTM system once sewage has entered it.

Should entry become necessary ensure the use of adequate gas detection equipment and breathing apparatus.

Before carrying out any maintenance work, the equipment must be electrically isolated.

Do not leave covers open for any longer than necessary. Temporary barriers and warning signs should be erected around any open covers or manholes as appropriate.

It is essential that any excavation must be such that it allows for the easy placement of the BisonTM system and to allow pipe connections, levelling backfilling as per the “Safety, Health & Welfare at Work Act, 1989”.

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2. Plant Description

The E.P.S. Bison Sewage treatment system uses an extended aeration process, which
incorporates longer retention times than the conventional activated sludge process and
does not need to be preceded by primary settlement. This reduces the need for periodic
desludging of any primary settlement tank.

Sewage flows from the home into the inlet section of the system where is mixes with the
activated zone within the system. It is here that treatment takes place and from where the
solid matter settles to the bottom for digestion and breakdown. Power is required to
operate an air blower which aerates the contents of the tank. With the addition of an air
supply and simple hydraulics, a continuous recirculation is achieved within the system so
as to ensure continued treatment of the incoming sewage. At the same time treated
effluent migrates upwards and exits the system at the outlet weir for disposal to a
percolation area.

By its nature, an aerated system does not generate the conditions that one normally
associates with a septic tank, ie. obnoxious smells or production of hazardous gases, etc.

 

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3. Delivery

Off-Loading

The purchaser is responsible for off-loading at the nearest roadway to the site, which is suitable for heavy goods vehicles. If there are any electrical cables overhead ensure that there is adequate clearance.

Payment

E.P.S. require payment in full for the system on the day of delivery, unless other credit terms have been agreed.

Scope of Supply

E.P.S. will deliver 1 No. complete BisonTM system to the site complete with temporary cover.
Once the system is installed and has been connected to the sewers and power is available to the unit, E.P.S. should be contacted to commission the system.

We require one weeks notice for this.

At this stage the compressor will be installed, wired and commissioned by E.P.S. personnel.

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4. Installation Instructions

Introduction

At all stages during installation the requirements of the “Safety, Health & Welfare at Work Act, 1989” should be adhered to.

Only competent responsible personnel should be involved in the installation.

All equipment used should be in good working order.

The BisonTM system should be installed in the ground as per the procedures outlined.

Note:

Installing in an excavation that allows water to enter (ie not dry) requires special advice. High water table or flood conditions will cause problems during installation. They may also affect the desluding of the plant; again specialist advice must be taken in these conditions. Backfill around tank with 20N concrete to within 200mm of ground level.

The BisonTM is installed at the required level so as to connect to the sewer discharge from the
dwelling. Where appropriate, the neck of the top section may be trimmed to suit ground topography at the commissioning stage.

Care should be taken to ensure that no large stones, etc are allowed into the excavation during backfilling.
The base of the excavation should be adequately filled with stone and sand and adequately compacted so as to ensure that no lagging or subsidence occurs once the unit is in operation.
A concrete flagstone may also be used at the base where appropriate (450mm x 450mm x 35mm).

Installation Procedure

Step 1 Excavate a 2,200mm2 hole, 1,690mm below the invert of the sewer discharge from the
dwelling.

Step 2 The base of the excavated hole must be firm, undisturbed soil. Place some sand and stone and compact well to ensure a firm bedding for the system.

Step 3 Lift the system into the hole utilising the lifting bolts provided.
Ensure that the tank is empty when lifting at all times.

Step 4 Check that the sewer connections are aligned correctly and that the tank is sitting properly in the hole.

Make the connections and level the tank utilising the marked neck as provided.

Step 5 Once satisfied that the tank is level, etc, backfill to a depth of 750mm with the appropriate
backfill. At this stage the tank should have stabilised. Recheck that it is still level, if not relevel the tank.

Step 6 At this stage start filling the tank with water up to the outlet weir provided. At the same time continue to backfill the excavation up to ground level with the appropriate backfill.

Step 7 Leave the tank full of water to the TWL, ie. at the outlet weir.
Replace the top cover on the tank and leave 2m of cable spare at the neck of the unit for
commissioning the system at a later stage.

Notes:

1. Ensure that adequate ventilation as per regulations is provided.
2. For BisonTM 10, BisonTM 15, BisonTM 20, check Appendix 1 for excavation dimensions.

Installation hints.
Installation of The BisonTM should be carried out as per The BisonTM Installation manual.

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Use concrete encasement below anti-flotation ring where applicable.

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Use granular self-compacting material as backfill. Avoid sharp / large stones in backfill.

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Ensure base is adequately compacted with stone / sand to avoid subsidence.

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Ensure the system is levelled accurately to enable continued operation of the system.

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Carry out all excavation, pipe connection, levelling and backfilling as per Safety, Health & Welfare at Work Act, 1989.

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5. Commissioning

E.P.S. personnel will install the compressor housing complete with compressor and safety cover at the commissioning stage.

E.P.S. require one weeks notice to commission a unit when ready.

It is important that the following is provided for, before commissioning can take place.

1. Unit installed correctly, and as per E.P.S. procedures as outlined
2. Unit is full of water to the required level
3. Power supply available to the unit.
4. For pumped systems please provide 11/4” hydradare piping from Treatment Unit to proposed
raised bed area.

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6. De – Sludging

Bacteria and other micro-organisms present in the wastewater utilise the soluble organic material as a food source, converting it into a non-soluable mass. This nonsoluable mass or floc is compromised of living micro-organisms, sewage particles, as well as inert (non-biodegradable) material. As the process matures, the numbers of micro-organisms increase until there is an adequate biomass to metabolise or digest all of the soluable organic material in the incoming sewage. At this point, competition for food results in the dying (due to the starvation) of organisms as new organisms are formed. These dying organisms in turn are metabolised, thereby reducing the overall sludge volume.

The volume of solids will gradually increase due to the accumulation of the inert remains of dead organisms (ash), combined with the non-degradable material in the raw wastewater. As the solids increase, the mixed liquor (i.e. contents of the aeration chamber) becomes thicker, developing an increasing dexter brown colour. Periodically, the excess solids must be de-sludged (wasted) from the system in order to ensure continued plant efficiency.

De-Sludging Frequency

The rate at which the solids (biomass) accumulates in the system, and the subsequent rate at which the excess solids must be removed, is dependant upon the total volume and strength (ie BOD) of the wastewater entering the plant. The typical residential system will need to be de — sludged every 2—3 years.

Determining De-Sludging Frequency

In order to ensure optimum treatment efficiency and effluent quality, it is necessary to maintain the level of aeration solids (MLSS) within a suitable range (refer to Operational Control Chart). A low level of solids in the aeration chamber (i.e. during plant start-up) reduces the treatment plant's ability to provide adequate treatment during peak operating periods. Excessive solids, on the other hand, may result in poor settling during periods of hydraulic surges; or, in the development of septic conditions in the plant.
In order to determine when the system should be de-sludged it is necessary to perform a solid settlement test (30 minute) during each semi-annual service check.

Procedure

1. Mark a large transparent jar into l0 equal portions.
2. While the compressor is running fill the jar with the liquid (MLSS) from the aeration chamber.
This sample should be collected at mid depth in the tank Do not collect sample from within the draft tube.
3. Allow the sample to sit for 30 minutes. If the sample settles, slowly allow it to sit for 24 hours in order to ensure complete settling.
4. Measure the volume of the settled sludge as a percentage of the total volume of the sample.
Occasionally, after the sample sits, a portion of the settled sludge may float to the top of the sample. If this occurs, add together the volume of settled sludge and the volume of floating sludge.
5. Compare the percent of settled sludge (i.e. sludge volume) to the figures given in the
"Operational Control Chart". The optimum level of solid settlement is normally between 5-50%.
Whenever the sludge volume exceeds 50%, the plant should be de-sludged.

Procedure for De-Sludging
1. Remove 30" access cover.

2. Remove the compressor box and place to one side. Open the threaded union on the air delivery line at the same time remove the air delivery line and diffuser.

3. Carefully lower the tanker hose into the inner (aeration) chamber Slide the hose down the wall
of the inner tank until it rests on the bottom of the outer tank (clarifier).
Do not insert the hose down the draft tube since this will damage the diffuser and airline.

4. Pump solids from the bottom of the outer tank. This will lower the liquid level in both the inner
tank and outer tank simultaneously.

5. As the liquid level drops, the scum layer between the inner tank and scum baffle will normally
break loose and drop to the bottom of the tank where it can be sucked out. With a garden hose,
flush any remaining scum or residue to the bottom of the tank.

6. Unless the plant is septic or there is an excessive scum build-up, it is not necessary to pump the system totally dry. Leaving a small amount of sludge in the bottom (5-10 gallons) will reduce the normal start — up period.

7. In areas with a high water table. immediately re-fill the tank with clear water to prevent shifting or flotation.

Sludge Characteristics

It is important to observe the MLSS (mixed liquor suspended solids) sample which is collected from the aeration chamber. As the sample settles you should note the following:

1. What is the colour of the sludge?

2. Do the sludge particles clump together in a dense floc, that settles rapidly?

3. Is the liquid above the settled sludge (supernatant) clear?

4. Does the sample have a noticeable odour?

A good healthy sludge should have a chocolate brown colour. It should form a dense floc that settles rapidly leaving a clear, odourless supernatant. A sludge sample that has a grey I black colour, settles slowly, has a cloudy supernatant containing very fine, suspended particles, usually indicates poor treatment plant operation. Therefore, it is important to compare your observations of the plant as well as the sample of mixed liquor suspended solids to the conditions described on the "Operational Control Chart" to determine if the plant is operating properly or if any corrective action needs to be taken.

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7. Maintenance
The operation of the treatment plant is the responsibility of the owner and also for ensuring the continued quality of effluent does not breach the discharge standards required.

The maintenance of any percolation areas, soakways, drains and the desludging of the system remain the responsibility of the owner.

To ensure that the system operates efficiently, it should be operated as per E.P.S. instructions and should be maintained as per E.P.S. Guidelines.

E.P.S. offer a maintenance contract on a yearly basis which will ensure continued efficient operation of the system.

This should be availed of, however, this maintenance contract does not transfer the responsibility of general maintenance from the owner to E.P.S. General maintenance is to be carried out by the owner of the system.

Maintenance Schedule

Weekly


1. Check that the air pump is operational, where an alarm system is fitted, any malfunctions will be detected immediately.

6 Monthly
1. Ensure that there is no build-up of debris at the entrance or exit to the system.
2. Check the quality of the final effluent for a visual assessment at the outlet manhole.

Yearly
1. Contact E.P.S. to carry out a full service on the system. This will ensure the continued long term operation of the system.
2. Desludge the system when required either after 2 to 3 years operation dependent on loadings to plant.

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8. Appendix I

Model
Dimensions
Approximate
Backfill
A
B
C
D
BisonTM 5
1.85m
1.69m
1.59m
2.26m
1.5m3
BisonTM 10
2.31m
2.02m
1.92m
3.38m
2.0m3
BisonTM 15
2.31m
2.02m
1.92m
3.38m
2.0m3
BisonTM 20
2.31m
2.02m
1.92m
3.38m
2.0m3

A. Outside Diameter
B. Inlet Invert from Base of Tank
C. Outlet Invert form Base of Tank
D. Final Grade from Bottom of Excavation

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Operation Control Chart

Problem/Condition Observed Possible Cause Corrective Action

1. Aeration Chamber (Inner Tank)
a. Compressor is running but little or no turbulence is observed in aeration chamber.
Aeration contents have greyish (dishwater) appearance.
Noticeable odour. Poor effluent quality.

1. Insufficient air supply due to compressor failure. Check with air gauge.
2. Blocked diffuser
3. Loose connection on air line. Leakage of air at these location is reducing air to plant.
4. Damaged air line.
1. Verify operation of air pump.
2. Disconnect union on airline and remove lower airline with diffuser. Clean or replace diffuser.
3. Check and tighten all airline connections, including union and connections at the compressor and tank.
4. Expose airline and replace damaged or crushed sections.

b. Aeration chamber contents has a greyish
brown to black appearance. Slight to strong
septic odour observed. Compressor is running
and good turbulence is noted. Poor quality
effluent has a grey colour.

1. Heavy hydraulic surge flows due to excessive water discharges from laundry or kitchen activities. Generally this problem observed only on commercial applications. Residential systems will usually be characterised by light or sporadic usage comprised mostly of laundry.

1. For commercial applications, provide (surge) tank to eliminate surge flows. Residential systems may improve operation by reducing frequency of laundry to 1-2 loads per day.

c. Aeration chamber has a clear appearance
with very few solids (MLSS<5%). Effluent is clear, no odour. White suds observed in aeration chamber.

1. Light loading to BISON resulting in complete oxidation (digestion) of solids in plant.
1. No action required if effluent is clear. Typical of intermittent use.

d. Aeration chamber has the same appearance
as in c (above). <5% solids with very fine suspended particles in supernatant.

1. Excessive aeration due to light loading of plant. Turbidity in effluent due to “ash”.

1. Reduce air by providing timer on compressor. Better setting should result on clear effluent.

1. Seed plant with 100gal. of fresh
activated sludge to help initiate startup.

2. Spread out laundry and limit to
2-3 loads/day. Once the plant
achieves normaloperation, the
laundry usage may be increased
somewhat. Extreme condition (or
commercial application) may require flow equalisation.

e. Aeration chamber has greyish appearance with a slightly septic odour. System has been in use for less than 6 months.

1. Slow start-up due to low loadings.
2. Excessive surge flows (grey water) due to heavy laundry activities.

1. Eliminate discharge of food scrap, grease, oil etc.. into garbage disposal.


f. Aeration chamber has a grey, dishwater appearance. Effluent has a grey septic odour. Accumulation of grease balls are observed.




1. Organic overload due to excessive use of garbage disposal.
2. Excessive laundry usage.
3. Insufficient air being supplied





2. Check air pressure at compressor.
If appropriate for specific model,
check dissolved oxygen (DO) in aeration tank. Shut off compressor 10- 15 minutes before test. If DO is less
than 1.0 ppm during peak usage period, contact EPS Ltd for assistance.

2. Clarifier (Settling Chamber)

a. (Start-up) Effluent is slightly turbid or cloudy. Slight odour detected. Plant is in the first 3 months of operation. Excessive
amount of white suds in aeration chamber.
1. Normal start-up period 6-8 weeks is required to attain sufficient numbers of bacteria. During this period treatment efficiency may not be at its highest, especially during periods of hydraulic surge loading, (i.e. laundry periods).

2. Septic tank is installed prior to the
BISON. The problem is usually apparent when the daily flow is light or when excessive laundry usage occurs.
1. No major action is required.
Reducing the frequency of laundry will help. Re-check plant in 4-6 months unless other problems develop sooner.

2. Reduce frequency of laundry until plant achieves normal operation (6-8 weeks). Seeding the BISON with 100gal. of fresh activated sludge will reduce start-up period. Extreme cases
may require the removal of septic
tank if it proceeds the BISON unit.

b. Effluent has very fine suspended particles which settle slowly leaving a
clear supernatant.

c. Effluent contains brown suspended solids. Condition is more noticeable during periods of heavy water usage.
System has not been de-sludged in 2-3 years. Settable solids test indicates sludge
volume >50%.

d. Excessive (>5inches) of scum has accumulated in 6-12 months of use.
Grease balls may be observed in aeration chamber. System requires De-sludging on a frequent basis.

e. Excessive solids carry over with effluent. Aeration chamber has normal colour but sludge (MLSS) settles slowly, forming
a light floc.

1. Over aeration.




1. Heavy build-up of MLSS (mixed
liquor suspended solids) due to normal, long term usage.








1. Over use (or abuse) of garbage disposal.
2. Excessive use of powdered laundry detergent.





1. Overabundance of “Fillementous” micro-organisms that prevent compaction
and settling of sludge. The
presence of these organisms should be eliminated.

1. Refer to 1 d




1. De-sludge BISON Unit. Refer to
“Maintenance Procedures: De-sludging
(wasting) sludge”.







1. Discontinue dumping grease, food scraps, etc.. into the disposal. This material should be put in dustbin.
2. Use liquid detergent or the concentrated powders.



1. Contact EPS Ltd for specific recommendations.

CLICK HERE TO VIEW DIADRAM ALL WORK OTHER THAN COMISSIONING TREATMENT UNIT DONE BY OTHERS

1. Model Specifications

2. Dimensions

3. Safety Instructions

4. Installation (Septic Tank Application)

5. Maintenance (Refer to Sketches below)

4. Recommended Maintenance Parts

 

 

 

Selecting BISON

WHAT'S INVOLVED?

The Bison sewage treatment system for single dwellings is a simple system to install, operate and
maintain while also being versatile, robust and durable.
The system is manufactured in Ireland by E.P.S. Pumping & Treatment Systems. The company has over
30 years experience in providing and maintaining pumping and treatment systems in Ireland, the U.K.
and other parts of the World. It is with this experience and continued involvement in the Industry that
we are providing an advanced, environmentally friendly, cost effective product for our customers.

HOW DOES IT WORK?
The E.P.S. Bison sewage treatment system uses an extended aeration process, which incorporates
longer retention times than the conventional activated sludge process and does not need to be
preceded by primary settlement. This reduces the need for periodic desludging of any primary
settlement tank.

Sewage flows from the home into the inlet section of the system where it mixes with the activated
zone within the system. It is here that treatment takes place and from where the solid matter
settles to the bottom for digestion and breakdown. Power is required to operate an air blower
which aerates the contents of the tank. With the addition of an air supply and simple hydraulics,
a continuous recirculation is achieved within the system so as to ensure continued treatment of the
incoming sewage. At the same time treated effluent migrates upwards and exits the system at the
outlet weir for disposal to a percolation area.

By its nature, an aerated system does not generate the conditions that one normally associates
with a septic tank, i.e. obnoxious smells or production of hazardous gases, etc.

Population Equivalent: 6

Treatment Principle: Extended Aeration

Final Effluent Standard: 20mg / L BOD
30mg / L SS
(Prior to Percolation)
Outside Diameter 1.85mtrs
Capacity Holding 2,271L
Height from Base to Inlet 1.69mtrs
Capacity Treated 1,893L
Height from Base to Outlet 1.59mtrs
Maximum Organic Load 360g BOD/day
Weight Empty 120kg
Maximum Daily Flow 1,200L
Power Consumption 86Watt

 

* Peak flow must not exceed three times average flow rate for a period of more than half an hour
in every two hour period.

Installation hints.
Installation of The BisonTM should be carried out as per The BisonTM Installation manual.

_________________________________________

Use concrete encasement below anti-flotation ring where applicable.

_________________________________________

Use granular self-compacting material as backfill. Avoid sharp / large stones in backfill.

_________________________________________

Ensure base is adequately compacted with stone / sand to avoid subsidence.

_________________________________________

Ensure the system is levelled accurately to enable continued operation of the system.

_________________________________________

Carry out all excavation, pipe connection, levelling and backfilling as per Safety, Health & Welfare at Work Act, 1989.

PERCOLATION AREA
Following treatment final effluent is passed through a percolation area to further treat and polish
the effluent prior to discharge to groundwaters.

This polishing system can be sized by E.P.S. provided the relevant site/ground type data is supplied.

The system does however need to be installed as per EPA Guidelines.

Feature
Recommended Separation Distance (m)
Bison System               Percolation Area
Dwelling served
7(1)
5-10
Adjacent dwelling
7(1)
5-10
Walls
3(1)
3
Roads
3(1)
3
Site Boundaries
3(1)
3
Drinking Water Sources
10
10-100(2)
Water Course
10
10

(1) The depth of the excavation to accommodate the treatment system must be taken into
consideration when determining this distance as it will be governed by the invert depth of the
soil pipe where it reaches the treatment system. The separation distance should be such that
the excavation does not undermine adjacent buildings, roads or walls. This distance should not
be less than 1.5 times the depth of the excavation.

(2) This separation distance should not be less than 10m except in the case of very free draining
soils or gravels, where a minimum distance of 40m should be maintained. The disposal area
should be “down gradient” of any nearby well. Where it is not possible to locate the disposal
area “down gradient” of any well, including those on neighbouring properties, an appropriate
separation distance must be maintained ie 100 metres.

MAINTENANCE AND CONTINUAL OPERATION

The Bison system has been designed to minimise the amount of maintenance required. There are no internal moving parts to give trouble at any stage after installation. All of our units come with a 24 month warranty on parts, following the date of commissioning.
For increased efficiency E.P.S. recommend the use of phosphate free detergents in the household
and grease or fat should not be allowed to enter the plant.

MAINTENANCE CONTRACT

E.P.S. offer full maintenance contracts for all our units which comprise the following:

- One visit annually to inspect and service the system.
- Repair or replace any equipment as per E.P.S. Bison system warranty conditions.
- Provision of full service record to customer.

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